Configuration comparison
LK1000 is recorded as a full-servo Q-shape baby pant production line. The useful comparison is not between unsupported brand claims; it is between the configuration choices already present in the legacy technical file. Each choice changes the material trial, machine scope or acceptance evidence.
The product structure names upper and lower tissue or airlaid around a cotton core mixed with SAP. This route requires pulp and SAP handling plus controlled core formation.
Approval evidence: core weight, position, integrity and finished absorbency criteria for each size.
The phrase "tissue or airlaid" leaves a material decision open. Roll dimensions, basis weight, tension behavior and joining method must be confirmed before unwinds and control settings are frozen.
Approval evidence: selected grade, roll specification and trial lot.
| Decision area | Recorded LK1000 basis | What the buyer must choose |
|---|---|---|
| Control | Servo drive and intelligent HMI | Recipe ownership and evidence for digital size changes |
| Web handling | Tension buffer and automatic web guiding | Approved roll grades and the splice trial method |
| Safety | Operating-side guard, emergency stop, identifiers and drive-side pull wire | Site acceptance checks against signed documentation |
| Stacking | Customer-defined automatic stacker, dual push and dual exit | Pack count within the recorded 16-36 piece adjustable range |
| Web guide | Germany BST or USA FIFE recorded | Final brand and model in the equipment schedule |
Legacy fact line for LK1000: 28m*2m*3.5m; Design Speed 1000 pcs per minute; Stable Working Speed 800 pcs per minute; Rejection Rate ≤3%; Efficiency ≥85%; Power Source 380V,50HZ; Machine Capacity 380KW; Air Pressure 0.6-0.8Mpa; Machine Weight 85 tons.
The stable rate should be witnessed with one named size, the approved waist and core materials, and the connected downstream scope. The source does not define whether the efficiency figure includes rejects or packing interruptions, so the contract needs one calculation rule.
The source lists four sizes, M through XXL, with customization possible. That does not mean every dimension change is automatic. The engineering schedule should distinguish HMI recipe values from physical format parts, guides, cutters or other changes. For each proposed size, keep an approved sample, dimension drawing, recipe identity and format-parts list.
Envelope: 28 m x 2 m x 3.5 m
Power: 380 V, 50 Hz; 380 kW machine capacity
Air: 0.6-0.8 MPa
Weight: 85 tons
These values support factory planning, but the final layout must also show roll loading, service access, waste removal and the stacker discharge. Confirm the connected load and foundation data from the final configuration.
The legacy text says it is defined by customer need. Treat it as selected scope until the signed equipment list confirms inclusion.
For LK1000, the legacy specification separates the 1000 pcs per minute design reference from the 800 pcs per minute stable working reference. Acceptance still depends on the contracted SKU, materials, quality limits and downstream scope.
Compare the same product sizes, materials, core route, stacker configuration, utilities, FAT duration and quality formula rather than headline speed alone.
Baby Pant Production Line (Q Shape)
|
Dimensions(L×W×H8) |
28m*2m*3.5m |
|
Design Speed: |
1000 pcs per minute |
|
Stable Working Speed: |
800 pcs per minute |
|
Rejection Rate: |
≤3% |
|
Efficiency: |
≥85% |
|
Power Source: |
380V,50HZ |
|
Machine Capacity: |
380KW |
|
Air Pressure: |
0.6-0.8Mpa |
|
Machine Weight: |
85 tons |
Strengthen the ability and quality of the operators of Baby Diaper Machine
1. The technical level of maintenance personnel is an important factor affecting the maintenance efficiency of Baby Diaper Machine.
Having a high-quality workforce is the basis for promoting the continuous improvement of equipment maintenance efficiency.
2. The improvement of the technical level of the maintenance personnel of baby diaper Production Line can be carried out in the following ways:
First, take a combination of bringing in and sending out. Second, through internal training and learning, cultivate equipment management, use and maintenance personnel, and use business time to hold equipment use training activities to continuously improve the technical level of personnel. Third, strengthen the improvement of the employee assessment mechanism, increase the assessment of the survival of the fittest, stimulate the enthusiasm of the employees, and also promote the continuous learning of the employees, providing necessary guarantees for the use and maintenance of equipment.
| No. | Raw materials |
| 1 | Hydrophilic NW (Topsheet) |
| 2 | Hydrophobic NW (Legcuff) |
| 3 | Elastic for Legcuff |
| 4 | ADL |
| 5 | Fluff pulp |
| 6 | SAP |
| 7 | Upper tissue/NW |
| 8 | Lower tissue/NW |
| 9 | Pe film |
| 10 | NW for laminating |
| 11 | Frontal tape |
| 12 | NW for S cut |
| 13 | Hook for S cut |
| 14 | Glue for S cut |
| 15 | NW for big waistband |
| 16 | Elastic for big waistband |
| 17 | Construction glue |
| 18 | Elastic glue |
| 19 | Wetness indicator glue |
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We've seen a significant improvement in production output and product quality since we started using the Baby Diaper Machine. Our customers love the result!Liam 2024-05-30
The Baby Diaper machine's flexibility allows us to customize diaper designs according to market trends, giving us a competitive edge. Our customers appreciate the variety.Carter 2024-05-30
The Baby Diaper Machine efficient, reliable, and produces high-quality diapers consistentlyjone 2024-05-30
Our operational costs have decreased significantly, thanks to the efficiency of the Baby Diaper Machine. It's a cost-effective solution for any diaper manufacturer.Matthew 2024-05-30