Roll changes
Log splice time, splice rejection and whether the buffer keeps downstream motion stable.
The source records an 800 ppm design speed and separately gives 700 pcs/min as the stable work reference. Capacity planning should start from the lower accepted stable rate and then apply measured efficiency, product mix, changeovers and pack constraints.

Accepted planning rate × 60 minutes × measured operating efficiency = planned good output per hour
| Scenario | Arithmetic | Derived planning output | Meaning |
|---|---|---|---|
| Stable reference before efficiency | 700 × 60 | 42,000 pieces/hour | Derived from the recorded 700 pcs/min stable reference |
| At the listed 85% efficiency reference | 700 × 60 × 0.85 | 35,700 pieces/hour | Planning example, not a contractual guarantee |
| Design-speed ceiling | 800 × 60 | 48,000 pieces/hour | Theoretical conversion of design speed without losses |
These recorded dimensions show why a single daily-output number is incomplete. Size mix affects material consumption, cut timing, stack count and changeover time. The capacity sheet should list planned hours by size, expected format changes and the accepted stable speed for each recipe.
NK800 includes the usual topsheet, leg-cuff nonwoven, ADL, fluff pulp, SAP, tissues, PE film and laminate. Its distinguishing materials are nonwoven and elastic for the big waistband, together with nonwoven, hook and adhesive for the S-cut side-tape system. Those webs add registration and tension points that should be tested with production rolls.
Log splice time, splice rejection and whether the buffer keeps downstream motion stable.
Measure waistband position and elastic recovery on the finished diaper, not only on the machine display.
The source gives a ≤3% rejection reference. Define the counting start, excluded setup waste and reject categories.
The recorded stacker range is 16-40 pieces per pack. Downstream acceptance must match the selected count.
Use it as the recorded design reference. Base conservative planning on the accepted stable speed and measured efficiency.
It is derived from 700 pcs/min and the listed 85% efficiency reference. Real output depends on the agreed product, materials, stops and packing system.
The big-waistband and S-cut side-tape materials add web-tension and registration interfaces that should be tested with production rolls.
NK800 is a high-speed platform, but the commercial number is accepted good output, not design speed multiplied by shift hours. HAINA and the buyer should build the capacity model from size mix, 700 pcs/min stable reference, measured efficiency, reject definitions and the downstream pack count.
U-Shape Baby Diaper Production Line
|
Dimensions(L×W×H8) |
38m*8m*5m |
|
Design Speed: |
800ppm |
|
Stable Working Speed: |
800/700 pcs |
|
Rejection Rate: |
≤3% |
|
Efficiency: |
≥85% |
|
Power Source: |
380V,50HZ |
|
Machine Capacity: |
550KW |
|
Air Pressure: |
0.6-0.8Mpa |
|
Machine Weight: |
85 tons |
Full Surround Baby Diaper Machine maintenance and management
1. Regularly overhaul the Baby Diaper Machine and carry out maintenance operations. In this way, possible failures can be prevented.
2. The effective application of the post-event maintenance management method, specifically, to carry out corresponding repair work after the failure of the diaper machinery. If the equipment fails during the application process, it will affect the production and construction progress, and there are certain safety hazards. In addition, after the failure occurs, more problems will be caused, and even simple failures will become more complicated, so in the process of maintenance management, enterprises will need to spend more money.
Baby Diaper Machine
| No. | Raw materials |
| 1 | Hydrophilic NW (Topsheet) |
| 2 | Hydrophobic NW (Legcuff) |
| 3 | Elastic for Legcuff |
| 4 | ADL |
| 5 | Fluff pulp |
| 6 | SAP |
| 7 | Upper tissue/NW |
| 8 | Lower tissue/NW |
| 9 | Pe film |
| 10 | NW for laminating |
| 11 | Frontal tape |
| 12 | NW for S cut |
| 13 | Hook for S cut |
| 14 | Glue for S cut |
| 15 | NW for big waistband |
| 16 | Elastic for big waistband |
| 17 | Construction glue |
| 18 | Elastic glue |
| 19 | Wetness indicator glue |


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This Baby Diaper Machine has streamlined our manufacturing process and allowed us to deliver diapers that exceed our customers' expectations in terms of comfort and absorbencyMason 2024-05-30
The Baby Diaper Machine is easy to operate and requires minimal maintenance, saving us time and resources. It's definitely worth the investment.Ethen 2024-05-30
The Baby Diaper machine technical support provided by the manufacturer has been excellent, ensuring that our production runs smoothly without any hiccups.amy 2024-05-30
We've seen a significant improvement in production output and product quality since we started using the Baby Diaper Machine. Our customers love the result!Liam 2024-05-30