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NK800 High Speed Full Servo Baby Diaper Machine (Big Waistband)

Baby Diaper Machine
Product Details:
Place of Origin: CHINA
Brand Name: HAINA
Configuration: Confirmed per project
Model Number: NK800
Payment & Shipping Terms:
Order Scope: Confirmed equipment modules
Quotation: Based on product and automation scope
Export Packing: Confirmed in offer
Lead Time: Confirmed in contract
Payment Terms: Confirmed in contract
Delivery Scope: Confirmed in technical agreement
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Planning model for NK800

The source records an 800 ppm design speed and separately gives 700 pcs/min as the stable work reference. Capacity planning should start from the lower accepted stable rate and then apply measured efficiency, product mix, changeovers and pack constraints.

800 / 700
HAINA baby diaper production line equipment reference
NK800 line overview. High-speed converting section. Big-waistband baby diaper equipment detail. Finished baby diaper reference.

A transparent output calculation

Accepted planning rate × 60 minutes × measured operating efficiency = planned good output per hour

ScenarioArithmeticDerived planning outputMeaning
Stable reference before efficiency700 × 6042,000 pieces/hourDerived from the recorded 700 pcs/min stable reference
At the listed 85% efficiency reference700 × 60 × 0.8535,700 pieces/hourPlanning example, not a contractual guarantee
Design-speed ceiling800 × 6048,000 pieces/hourTheoretical conversion of design speed without losses
Important: These hourly figures are arithmetic examples. A purchase contract should use the sustained FAT result for one named diaper size, approved material set and pack format.

Product mix changes the useful number

S390 × 320 mm
M450 × 320 mm
L500 × 330 mm
XL525 × 330 mm

These recorded dimensions show why a single daily-output number is incomplete. Size mix affects material consumption, cut timing, stack count and changeover time. The capacity sheet should list planned hours by size, expected format changes and the accepted stable speed for each recipe.

The big-waistband material route

NK800 includes the usual topsheet, leg-cuff nonwoven, ADL, fluff pulp, SAP, tissues, PE film and laminate. Its distinguishing materials are nonwoven and elastic for the big waistband, together with nonwoven, hook and adhesive for the S-cut side-tape system. Those webs add registration and tension points that should be tested with production rolls.

Roll changes

Log splice time, splice rejection and whether the buffer keeps downstream motion stable.

Waist registration

Measure waistband position and elastic recovery on the finished diaper, not only on the machine display.

Reject counting

The source gives a ≤3% rejection reference. Define the counting start, excluded setup waste and reject categories.

Pack bottleneck

The recorded stacker range is 16-40 pieces per pack. Downstream acceptance must match the selected count.

Factory resources behind the rate

Envelope
38 m × 8 m × 5 m
Electrical
380 V, 50 Hz; 550 kW
Compressed air
0.6-0.8 MPa
Machine weight
85 tons

Data to collect in a sustained run

  • Start and finish time for each accepted recipe
  • Good pieces and rejects by category
  • Planned changeover and material-roll stops
  • Unplanned alarm, adjustment and cleaning stops
  • Waistband and side-tape registration samples
  • Accepted packs at the selected stack count

Capacity questions

Can 800 ppm be used for the investment model?

Use it as the recorded design reference. Base conservative planning on the accepted stable speed and measured efficiency.

Why is 35,700 pieces per hour not a guarantee?

It is derived from 700 pcs/min and the listed 85% efficiency reference. Real output depends on the agreed product, materials, stops and packing system.

Which product feature needs special trial attention?

The big-waistband and S-cut side-tape materials add web-tension and registration interfaces that should be tested with production rolls.

Capacity conclusion

NK800 is a high-speed platform, but the commercial number is accepted good output, not design speed multiplied by shift hours. HAINA and the buyer should build the capacity model from size mix, 700 pcs/min stable reference, measured efficiency, reject definitions and the downstream pack count.


U-Shape Baby Diaper Production Line

Dimensions(L×W×H8)

38m*8m*5m

Design Speed:

800ppm

Stable Working Speed:

800/700 pcs

Rejection Rate:

≤3%

Efficiency:

≥85%

Power Source:

380V,50HZ

Machine Capacity:

550KW

Air Pressure:

0.6-0.8Mpa

Machine Weight:

85 tons

 


Full Surround Baby Diaper Machine maintenance and management

1. Regularly overhaul the Baby Diaper Machine and carry out maintenance operations. In this way, possible failures can be prevented.
2. The effective application of the post-event maintenance management method, specifically, to carry out corresponding repair work after the failure of the diaper machinery. If the equipment fails during the application process, it will affect the production and construction progress, and there are certain safety hazards. In addition, after the failure occurs, more problems will be caused, and even simple failures will become more complicated, so in the process of maintenance management, enterprises will need to spend more money.


Baby Diaper Machine

No. Raw materials
1 Hydrophilic NW (Topsheet)
2 Hydrophobic NW (Legcuff)
3 Elastic for Legcuff
4 ADL
5 Fluff pulp
6 SAP
7 Upper tissue/NW
8 Lower tissue/NW
9 Pe film
10 NW for laminating
11 Frontal tape
12 NW for S cut
13 Hook for S cut
14 Glue for S cut
15 NW for big waistband
16 Elastic for big waistband
17 Construction glue
18 Elastic glue
19 Wetness indicator glue
Baby Diaper Machine

Related Resource


Why Work With HAINA
1
Quality Guarantee
CNC finishing and work with famous brands.
2
Fast service
We concern what you concern.
3
One Year Warranty
We back our machines with acomprehensive 1-year warranty for your peace of mind.
4
Innovation
We continue improving and innovating, never stop.
NK800 High Speed Full Servo Baby Diaper Machine (Big Waistband) Manufacturing Process
Designing a machine that meets your requirements.
The first phase for each project is designing the machine. During this period, our engineers and project manager will work with you closely, understanding the product specification, raw materials used, and the expected functions of the NK800 High Speed Full Servo Baby Diaper Machine (Big Waistband).
Purchasing parts and practising quality control.
After the machine design is confirmed with our client, our project manager will work with the procurement department for the purchase of parts and components used in the machine. All purchased components have to go through testings within the quality control department. Our staff make sure that each part is of the exact same quality and size as indicated on the machine design.
Assembling the whole machine
During this period, our staff at the assembly facility will assemble the NK800 High Speed Full Servo Baby Diaper Machine (Big Waistband) according to machine drawing.
Calibrating the machine
After assemble of the whole machine, we will calibrate the NK800 High Speed Full Servo Baby Diaper Machine (Big Waistband) and put it into trial operation. We start from setting standards of production speed,stability and product performance. Then we start the machine and test its actual performance. Our engineers and technicians will work together on the calibration and modification to meet our clients' demands.
Delivering the machine
After calibrating the machine inside our factory, we will then request the client in our facility to confirm the machine performance. Only when our client approves on the machine will we arrange the delivery.After the NK800 High Speed Full Servo Baby Diaper Machine (Big Waistband) has reached the client's destination, technicians will be assigned on site, taking care of the assemble and calibration.
NK800 High Speed Full Servo Baby Diaper Machine (Big Waistband) Related Services
Quality Guarantee
Quality Guarantee
CNC finishing and work with famous brands.
Fast service
Fast service
We concern what you concern.
One Year Warranty
One Year Warranty
We back our machines with acomprehensive 1-year warranty for your peace of mind.
Innovation
Innovation
We continue improving and innovating, never stop.

1. Remote monitoring and diagnostics

With advanced technology, we offer remote monitoring and diagnostics services, allowing us to detect and resolve issues with your diaper machine remotely, saving you time and resources.

2. Efficiency analysis and improvement

We analyze your production process to identify bottlenecks and inefficiencies, providing recommendations for improvement to optimize your diaper machine's performance.

3. Preventive maintenance

Regular maintenance is crucial for the smooth operation of your diaper machine. Our service includes scheduled inspections and maintenance to prevent breakdowns.

Customer Reviews

   

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Review Text

   Baby Diaper Machine in terms of comfort and absorbency


Mason  2024-05-30

This Baby Diaper Machine has streamlined our manufacturing process and allowed us to deliver diapers that exceed our customers' expectations in terms of comfort and absorbency
   The Baby Diaper Machine is easy


Ethen  2024-05-30

The Baby Diaper Machine is easy to operate and requires minimal maintenance, saving us time and resources. It's definitely worth the investment.
   The baby diaper machine technology is excellent


amy  2024-05-30

The Baby Diaper machine technical support provided by the manufacturer has been excellent, ensuring that our production runs smoothly without any hiccups.
   using the Baby Diaper Machine


Liam  2024-05-30

We've seen a significant improvement in production output and product quality since we started using the Baby Diaper Machine. Our customers love the result!
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Manufacturer Address:222 Qiantong Road, Anhai Town, Jinjiang City, Fujian Province, China
Sale Tel: +86-17750870135
MP/Whatapp: +86-17750870135
Email: marketing@fjhaina.com

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